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VOXEL-MAN 3D Printing FAQ

This is a collection of frequently asked questions about the VOXEL-MAN 3D Printing module.

1 What is VOXEL-MAN 3D Printing?

VOXEL-MAN 3D Printing is an optional software module that can be used to create anatomical and surgical 3D model files for 3D printing. It can be combined with all VOXEL-MAN surgical and dental simulators.

2 How does it work?

Simply at the touch of a button, at any time before, during or after a virtual intervention on the simulator. There is no limitation to the number of model files that can be stored, so you can create a model at any stage of a virtual surgery.

3 Is there a 3D printer included?

No, a 3D printer is not included, but you can most likely use the models with your favorite 3D printer.

4 Does it work with my 3D printer?

Most likely, yes. VOXEL-MAN 3D Printing supports all popular 3D printing formats (3MF, AMF, OBJ, STL).

Note however that 3D models created from medical image data tend to be considerably larger and more complex than conventional models created with CAD or 3D modeling applications. Therefore, they cannot be guaranteed to be suitable for every 3D printer.

3D Models created with the 3D printing module have been successfully tested with various 3D printers in a wide price range, including

  • Prusa I3 MK3S
  • Ultimaker S3
  • Stratasys J55

Let us know if you are interested to have your 3D printer type tested.

5 How is the workflow?

The print file created with the simulator is read by a slicer application. The slicer usually comes with the 3D printer, but you can also use generic slicers such as Cura or Slic3r.

The slicer generates specific instructions for the 3D printer from the 3D model, basically the individual movements of the print head on each layer (hence the name). The output of the slicer is again a file, which is sent to the 3D printer.

After the model has been printed, some mechanical post-processing may be required, such as removing supports.

6 Can I print 3D models for wet lab training?

Yes. Note however that not all filaments are suitable for drilling (e.g. low melting temperature, fumes).

7 How big are the printed models?

They are printed exactly to scale, i.e. in real life size, using the geometric information contained in the underlying DICOM images. Most slicers also allow you to select a scaling factor for magnification.

8 How long does it take to print a 3D model?

This depends on the size of the model, the printer, filament, single or a multi material printing, and the print quality. A typical time is a couple of hours.

9 Which filaments can be used?

The 3D printing files created with VOXEL-MAN 3D Printing are suitable for all types of 3D printers and 3D printing technologies. You can use plastic filaments such as PLA, ABS, TPU or PETG, but also plaster and even metals such as gold  and titanium, as well as ceramics.

10 How accurate are the models?

A preliminary study shows a very good agreement between virtual and 3D printed models.

Facial nerve and chorda tympani in the virtual simulator ...... and a 3D printed temporal bone

11 Can I use clinical data to create training models?

Yes, you can import CT or CBCT images with VOXEL-MAN My Cases and print the model with VOXEL-MAN 3D Printing.

12 Can I use it to create patient specific implants?

No. VOXEL-MAN ENT is a training device for surgical education. It has not been released by VOXEL-MAN for treatment of human beings and has not received regulatory approval for this purpose.

13 Can I further process the 3D model files?

Yes, with a 3D modeler. The app Microsoft 3D Builder comes with Microsoft Windows and starts automatically when you double click the 3D model file. Other free 3D modelers include Autodesk Meshmixer and MeshLab.

Back to VOXEL-MAN 3D Printing

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